Waterjet Automotive Parts Inspection Sampling Waterjet Cutting Solution

Waterjet Automotive Parts Inspection Sampling Waterjet Cutting Solution - German Automotive Group Case Study

Customer Background:

A renowned German automotive industry group, whose core business is the R&D and production of automobiles and components. Facing increasing demands for component quality inspection, they urgently needed an efficient and precise sample cutting solution.

Core Requirements:

Efficient and Precise Cutting: Equipment must possess high precision and efficiency to rapidly complete component sample cutting.

Mobility and Flexibility: Equipment must be easily relocatable and deployable flexibly across different factories, without reliance on fixed infrastructure.

Environment and Safety: Operational noise must be controlled to acceptable levels, and operator safety must be ensured.

Kunda Waterjet Solution:

After multiple rounds of optimization, Kunda Technology launched the industry's first containerized waterjet cutting solution. Key design features are as follows:

High Level of Integration: Integrates the robotic waterjet cutting workstation, water treatment system, abrasive removal system, high-pressure system, and operator control room entirely within a standard shipping container, providing full functionality.

Excellent Noise Reduction: The container utilizes advanced soundproofing materials and structural design to effectively control operational noise within specified limits, ensuring a comfortable working environment.

Safety Zone Design: Clearly divides the interior into a Work Zone (equipment operation) and an Operator Zone (personnel control). The Work Zone operates in a sealed environment, minimizing operational risks to the greatest extent.

Convenient Relocation and Deployment: The integrated container design greatly simplifies the relocation process, eliminating the need for complex disassembly/reassembly, perfectly meeting the customer's need for flexible use across factories and projects.

Efficient and Precise Cutting: Utilizes a high-precision robotic arm for accurate cutting path control, combined with mature high-pressure waterjet technology, ensuring high-quality cutting of automotive component samples, significantly boosting production efficiency and reducing per-sample costs.

Solution Value: This solution successfully addresses the customer's combined challenges of efficiency, precision, mobility, noise, and safety within the inspection sampling process.